---
title: Specialty Designed Solutions | Custom Engineering Services
description: Explore ABTech’s Specialty Designed Solutions. Get custom designed solutions backed by expert engineering services tailored to your unique application.
---

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 Solutions

- [**Precision Motion Components**](https://www.abtechmfg.com/precision-motion-components?hsLang=en)
- [Rotary Tables](https://www.abtechmfg.com/precision-motion-components/rotary-tables?hsLang=en)
- [Spindles](https://www.abtechmfg.com/precision-motion-components/spindles?hsLang=en)
- [Linear Stages](https://www.abtechmfg.com/precision-motion-components/linear-stages?hsLang=en)

- [**Precision Measurement Solutions**](https://www.abtechmfg.com/custom-measurement-instruments?hsLang=en)
- [MicroForm Roundness Gages](https://www.abtechmfg.com/measurement-systems/microform-roundness-gages?hsLang=en)
- [FormCheck™](https://www.abtechmfg.com/measurement-systems/microtir-gages?hsLang=en)

- [**Turbine Engine Assembly Systems**](https://www.abtechmfg.com/turbine-engine-assembly-systems?hsLang=en)
- [GE Engines](https://www.abtechmfg.com/turbine-engine-assembly-systems/eas?hsLang=en)
- [FormStack™](https://www.abtechmfg.com/turbine-engine-assembly-systems/mtir-plus?hsLang=en)

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- [Whitepapers & Case Studies](https://www.abtechmfg.com/whitepapers-and-case-studies?hsLang=en)
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- Solutions **

- [**Specialty Design Solutions**](https://www.abtechmfg.com/specialty-designed-solutions?hsLang=en)
- [**Precision Motion Components**](https://www.abtechmfg.com/precision-motion-components?hsLang=en)
- [Rotary Tables](https://www.abtechmfg.com/precision-motion-components/rotary-tables?hsLang=en)
- [Spindles](https://www.abtechmfg.com/precision-motion-components/spindles?hsLang=en)
- [Linear Stages](https://www.abtechmfg.com/precision-motion-components/linear-stages?hsLang=en)
- [**Custom Measurement Systems**](https://www.abtechmfg.com/custom-measurement-instruments?hsLang=en)
- [MicroForm Roundness Gages](https://www.abtechmfg.com/measurement-systems/microform-roundness-gages?hsLang=en)
- [MicroTIR™ Gages](https://www.abtechmfg.com/turbine-engine-assembly-systems/mtir-plus?hsLang=en)
- [**Turbine Engine Assembly Systems**](https://www.abtechmfg.com/turbine-engine-assembly-systems?hsLang=en)
- [GE Engines](https://www.abtechmfg.com/turbine-engine-assembly-systems/eas?hsLang=en)
- [MicroTIR Gages](https://www.abtechmfg.com/turbine-engine-assembly-systems/mtir-plus?hsLang=en)

- Resource Center **

- [Whitepapers & Case Studies](https://www.abtechmfg.com/whitepapers-and-case-studies?hsLang=en)
- [Technical Papers](https://www.abtechmfg.com/technical-paper-resource-library?hsLang=en)
- [Videos](https://www.abtechmfg.com/videos?hsLang=en)
- [Blog](https://blog.abtechmfg.com/?hsLang=en)

- About **

- [About ABTech](https://www.abtechmfg.com/about?hsLang=en)
- [Careers](https://info.abtechmfg.com/careers?hsLang=en)

- Contact

# Legacy Solutions

## Precision Engineering for Your Most Complex Challenges

Customized multifunctional machines offer automation, efficiency, and sub-micron accuracy. From compact assemblies to full-scale turnkey systems, we specialize in solving the "impossible" applications that standard hardware can't handle.

 Turnkey Automation

 Sub-Micron Accuracy

 Collaborative Design

![measurement-loading-system-for-optical-film-measurement](https://www.abtechmfg.com/hs-fs/hubfs/Website%20Refresh_2024/Page%20Images/Solutions_Specialty%20Designed%20Solutions/measurement-loading-system-for-optical-film-measurement.png?width=150&height=150&name=measurement-loading-system-for-optical-film-measurement.png)

##### Measurement & Loading System for Optical Film Measurement

- ###### Fully automated system by ABTech measures, serializes, and sorts ultra-thin optical films for manufacturing GRIN lenses.
- ###### Features an AT300/800 air-bearing turntable, SP138 air-bearing spindle, dual high-resolution encoders, and DAQ for precise positioning.
- ###### Utilizes a UR10e collaborative robot with custom vacuum and anti-static tooling, along with a laser station for beam path measurement through SP138 centerline and 4 expandable film stations.

###### **[Learn More](https://www.abtechmfg.com/measurement-loading-system-for-optical-film-measurement?hsLang=en)**

![5-axis-air-bearing-positioning-system](https://www.abtechmfg.com/hs-fs/hubfs/Website%20Refresh_2024/Page%20Images/Solutions_Specialty%20Designed%20Solutions/5-axis-air-bearing-positioning-system.png?width=112&height=150&name=5-axis-air-bearing-positioning-system.png)

##### 5-Axis Air-Bearing Positioning System

- ###### ABTech's 5-axis air-bearing project serves Lawrence Livermore Labs' National Ignition Facility for fusion energy research.
- ###### The facility, with 192 laser beams, focuses on a 0.022" target composed of diamond-turned, epoxy-bonded double-shell layers.
- ###### ABTech's precision design enhances the performance and accuracy of the system for advanced fusion energy studies.

###### [**Learn More**](https://www.abtechmfg.com/5-axis-air-bearing-positioning-system?hsLang=en)

![multi-functional-machines-for-nasa-nustar-xray-telescope](https://www.abtechmfg.com/hs-fs/hubfs/Website%20Refresh_2024/Page%20Images/Solutions_Specialty%20Designed%20Solutions/multi-functional-machines-for-nasa-nustar-xray-telescope.png?width=199&height=150&name=multi-functional-machines-for-nasa-nustar-xray-telescope.png)

##### Multi-Functional Machines for NASA NuStar X-Ray Telescope

- ###### ABTech's machine serves as a diamond turning lathe, an indexing tool for raster grinding, and an assembly station.
- ###### Two machines were promptly delivered to Columbia University's Nevis Astrophysics Lab.
- ###### The multifunctional solution contributed to getting the long-delayed NuSTAR x-ray telescope project back on track. 

###### [**Learn More**](https://www.abtechmfg.com/multi-functional-machines-for-nasa-nustar-x-ray-telescope?hsLang=en)

![NuSTAR Lathe Side B-1 (1)](https://www.abtechmfg.com/hs-fs/hubfs/NuSTAR%20Lathe%20Side%20B-1%20(1).jpg?width=199&height=150&name=NuSTAR%20Lathe%20Side%20B-1%20(1).jpg)

##### Sonnax Air-Bearing Lathe and Metrology Work Cell

- ###### ABTech tackled the challenge of meeting tighter part tolerances for transmission components.
- ###### A leading OEM automotive parts manufacturer engaged ABTech to design and manufacture a turnkey work cell.
- ###### The solution aimed to address the difficulty in sourcing channels meeting the quality standards set by major automotive manufacturers.<https://www.abtechmfg.com/sonnax-air-bearing-lathe-and-metrology-work-cell?hsLang=en>

###### [**Learn More**](https://www.abtechmfg.com/sonnax-air-bearing-lathe-and-metrology-work-cell?hsLang=en)

![Imaging Spindle](https://www.abtechmfg.com/hs-fs/hubfs/ABTech_August2023/Images/Imaging%20Spindle.png?width=239&height=150&name=Imaging%20Spindle.png)

##### Custom Rail Air-Bearing Imaging Spindle

- ###### ABTech's design includes three synchronized high-speed air-bearing spindles for 3D image scanning and inline inspection.
- ###### The system is mounted on a rail car traveling at 75 mph, enabling inspection of railway infrastructure.
- ###### ABTech's innovative solution captures detailed 3D images every 10 cm, addressing potential maintenance issues in tracks, switches, tunnels, and bridges.

###### [**Learn More**](https://www.abtechmfg.com/custom-rail-air-bearing-imaging-spindle?hsLang=en)

![5-axis-air-bearing-optical-measurement-meterology-platform](https://www.abtechmfg.com/hs-fs/hubfs/Website%20Refresh_2024/Page%20Images/Solutions_Specialty%20Designed%20Solutions/5-axis-air-bearing-optical-measurement-meterology-platform.png?width=128&height=150&name=5-axis-air-bearing-optical-measurement-meterology-platform.png)

##### 5-Axis Air-Bearing Optical Measurement Metrology Platform

- ###### OptiPro initially sought air-bearing stages from ABTech for a metrology station prototype.
- ###### Collaboration highlighted the synergy between OptiPro's optical expertise and ABTech's proficiency in air-bearing-based metrology systems.
- ###### The partnership aimed to leverage the core competencies of both companies for an optimal solution.

###### [**Learn More**](https://www.abtechmfg.com/5-axis-air-bearing-optical-measurement-metrology-platform?hsLang=en)

![5-axis-air-bearing-optical-measurement-meterology-platform](https://www.abtechmfg.com/hs-fs/hubfs/Website%20Refresh_2024/Page%20Images/Solutions_Specialty%20Designed%20Solutions/5-axis-air-bearing-optical-measurement-meterology-platform.png?width=128&height=150&name=5-axis-air-bearing-optical-measurement-meterology-platform.png)

##### AT400 Direct Drive Rotary Air-Bearing Installed at the South Pole

- ###### Princeton researchers sought a unique ultra-precision rotational axis with a motor drive.
- ###### Challenges included installing the project on a rotary table and running continuous tests for several weeks.
- ###### The system's high sensitivity required installation at the South Pole to eliminate earth's rotation effects.

###### [**Learn More**](https://www.abtechmfg.com/at400-direct-drive-rotary-air-bearing-installed-at-the-south-pole?hsLang=en)

###### ABTech

## Contract Engineering Services

ABTech is dedicated to advancing ultra-precision contract engineering. We support our customers with component manufacturing, where millionths matter the most. Our specialties include:

##### Engineering Services

##### Software Engineering

##### Electrical Engineering

##### Project Management

##### Machining Services

![contract-engineering-services](https://www.abtechmfg.com/hubfs/Website%20Refresh_2024/Page%20Images/contract-engineering-services.jpg)

Customer support starts from your first contact and extends through the entire project life cycle.

[Learn More](https://info.abtechmfg.com/contact?hsLang=en)

Includes Microsoft Visual Studio, National Instruments Labview, motion controller programming, robotics programming, and HMI design and integration.

[Learn More](https://info.abtechmfg.com/contact?hsLang=en)

![MicroForm Software Image #1](https://www.abtechmfg.com/hubfs/MicroForm%20Software%20Image%20%231.png)

![Electrical-Peak-Nano-350](https://www.abtechmfg.com/hubfs/Electrical-Peak-Nano-350.png)

For motion controllers, encoders, motors, data acquisition, real-time, FPGA (field-programmable gate array), schematic design, component selection, prototyping, R&D, electrical assembly, inspection, and vision systems (machine vision).

[Learn More](https://info.abtechmfg.com/contact?hsLang=en)

Everything from defining requirements and scope, project schedule projection and maintenance, project budgeting, and stakeholder reporting and updating.

[Learn More](https://info.abtechmfg.com/contact?hsLang=en)

![Image 4 team cropped ](https://www.abtechmfg.com/hubfs/Image%204%20team%20cropped%20.webp)

![Shop Expansion 2025-1](https://www.abtechmfg.com/hubfs/social-suggested-images/Shop%20Expansion%202025-1.png)

Component and assembly manufacturing with tight geometric tolerances that require grinding. Air Bearing manufacturing involves machining and grinding components to the tightest of tolerances (roundness, flatness, perpendicularity of < 0.000010” [.25 microns]).

[Learn More](https://info.abtechmfg.com/contact?hsLang=en)

## See What Our Customers are Saying

## Interested in Starting a Conversation?

Contact Our Team For a Quote

[Request a Quote ](https://www.abtechmfg.com/get-quote?hsLang=en)

## Solutions

- [Specialty Designed Solutions](https://www.abtechmfg.com/specialty-designed-solutions)
- [Precision Motion Components](https://www.abtechmfg.com/precision-motion-components)
- [Precision Measurement Solutions](https://www.abtechmfg.com/custom-measurement-instruments)
- [Turbine Engine Assembly](https://www.abtechmfg.com/turbine-engine-assembly-systems)

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## About

- [About ABTech](https://www.abtechmfg.com/about)
- [Careers](https://info.abtechmfg.com/careers-old)
- [Whitepapers](https://www.abtechmfg.com/whitepapers-and-case-studies)
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- [Blog](https://blog.abtechmfg.com)

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 Fitzwilliam, New Hampshire 03447  
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